Lithiumate Pro
Professional distributed Li-Ion BMS
This BMS monitors, evaluates, balances and protects a Li-Ion battery pack.
- Off the shelf, plug-and-play
- For professional applications: commercial grade, metal case (not sealed)
- Distributed (a cell board is mounted on each cell: measures voltage and temperature, balances the cell)
- Minimum number of wires in HV pack, single wire to adjacent cell boards
- For large packs: up to 256 cells (~ 900 V), in up to 16 banks
- Supports all cell form factors, and most Lithium chemistries
- Protects cells from over current, under/over voltage, under/over temperature
- Dissipative (passive) balancing (top balance)
- Sophisticated, digital technology: reports each cell's voltage and temperature
- CAN and RS232 communications
- Fully configurable, field programmable
- Cable mount Hall Effect current sensor
- Contactor drivers with precharge
- Pack isolation loss detection (optional)
- Compatible with most chargers, motor drivers
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Lithiumate Pro master |
Ideally matched to work in high power Li-Ion battery packs
- Up to 255 cells in series (~840 V), no limit to cells in parallel, isolated
- No limit to cells in parallel, up to 600 A (higher currents available)
- Includes a contactor drivers, a cooling fan interface and an interlock input
Distributed: electronic assemblies are mounted on cells
- Mechanically matched with cylindrical, pouch or prismatic cells
- Minimal wiring (no "spaghetti"); individual cell voltage and temperature
- Controller communicates with Cell Boards on cells, and with external system
Ideally matched to Li-Ion cells
- Lithium-ion Polymer(LiPo)
- Standard lithium-cobalt-oxide (LiCoO2)
- Lithium-Manganese-Nickel-Cobalt (LiMnNiCo)
- Nano-phosphate / lithium-iron-phosphate / lithium-ferro-phosphate (LiFePO4)
- Lithium-manganese-oxide (LiMnO2)
- (Not compatible with lithium-titanate cells)
Ideally matched to plug-in vehicles
- Compatible with most chargers, motor drivers
- CAN bus, ignition line input, 12V power
Performs monitoring, evaluation, communication, balancing and protection
- Monitors the voltage and temperature of each set of parallel cells, and the pack current
- Evaluates SOC (State Of Charge), DOD (Depth Of Discharge), and SOH (State Of Health)
- Calculates the pack's internal resistance
- Determines appropriate CCL (Charge Current Limit) and DCL (Discharge Current Limit)
- Detects any abnormal conditions and sets a fault accordingly
- Communicates through a serial port and through a CAN bus, reporting above data
- Balances the charge through dissipation of excessive energy in most charged cells
- Protects against over and under-voltage, over and under-temperature, over-current
- Optional HV Front End tests for loss of isolation and end of precharge current (using a precharge resistor, not supplied)
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Cell boards on cells (t to b):
small cyl., prismatic, large cyl., pouch |
Mobile:
- Automotive: EV, HEV, PHEV
- "Mules" and proof-of-concept products
- Specialty vehicles
- Marine
- Aviation: EV
- V2G and V2H
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Land based:
- Distributed energy
- Peak shaving
- Power back-up: UPS
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The minimum system consists of:
- One master controller
- A number of cell boards equal to the number of cells in series
A system may also include:
- One or more current sensors to sense load and source (charger) current
- A High Voltage Front End (HVFE) to sense pack voltage and current, and to detect loss of isolation
- A State Of Charge display
- Balance Boosters™ to increase the level of balancing current, one per cell board
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System block diagram |
These are simplified specifications that may apply to a typical system.
Actual specifications depend on which components are used in a system.
Detailed specifications are in the manual |
| Item |
Value |
Units |
| Supply voltage |
12 |
Vdc nom |
| 12 V supply current |
150 |
mAdc nom |
| Control inputs' voltage |
0 to 12 |
Vdc nom |
| Digital outputs' sink current |
1.5 |
Adc cont max |
| 5 |
Adc peak max |
| Analog outputs' voltage |
0 to 5 |
Vdc |
| RS232 rate |
19200 |
baud |
| CAN rate |
125, 250, 500 or 1000 |
kHz |
| Reading rate |
0.1 to 1.5 |
readings / s |
| Number of cells monitored |
1 to 255 |
- |
| Operating temperature |
-40 to +85 |
°C |
| Volume |
0.8 |
liters |
| Sensed battery current |
5 to 600 |
Adc |
| Cell voltage sensing range |
2.09 to 4.54 |
Vdc |
| Cell voltage sensing accuracy |
+/-20 |
mVdc |
| Cell-board temperature sensing accuracy |
+/-4 |
°C |
| Cell current drain, standby |
2.0 |
µA max |
| Cell current drain, operating |
2 |
mA nom |
| Cell current drain, balancing |
200 |
mA nom |
| Battery isolation |
2.5 |
kV |
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