| |
| |
Soliton1
High Voltage/High Current Controller |
|
| |
|
|
|
 |
 |
 |
 |
Performance:
- 1000 Amps Continuous: The Soliton1 has a continuous current rating with liquid cooling of 1000A. Running on the integrated cooling fans only, 1000A is typically available for 15-20 seconds before thermal de-rating kicks in.
- 340 Volts: 8 to 340 Volts maximum pack voltage. The full charge pack voltage must be limited to 340 Volts.
Features:
- Idle: PID controlled. Makes converting vehicles with automatic transmissions, power steering, A/C, etc. much easier!
- Battery pack protection: Both maximum current and minimum voltage on the battery side are programmable - protect your pack from abuse while extracting the maximum performance and range from your pack.
- "Limp Home" Mode: Low pack voltage limit function protects batteries against over-discharge while extracting the maximum possible range by limiting motor current to whatever amount keeps the pack voltage above the programmed limit. This function provides the greatest "limp-home" capabilities.
- Motor voltage protection: User can limit the motor voltage output to any level.
- Current control: Throttle controls motor current (torque) for a very natural driving feel.
- Adjustable switching frequency: Losses in any controller go up with switching frequency; the Soliton1 lets you choose between higher performance and efficiency (8kHz) or guaranteed silence at all current levels (14kHz).
- Smooth starts: Spread spectrum switching, or dithering, is used at low motor currents to maintain precise control and eliminate jerky starts.
- Adjustable acceleration rate: The rate at which motor current is allowed to rise is adjustable from a tortoise-like 100A per second to a tire-boiling 25,000A/s (functions essentially like traction control).
- Protected against wiring errors: All input terminals protected against reverse and over-voltage. All output terminals protected against short-circuit and inductive kickback (diodes recommended across all coils anyway). Even the battery pack terminals are protected against reverse polarity and overvoltage!
- 3-wire throttle input: Accepts a 0-5V signal from a pot, automotive TPS or Hall effect pedal, etc.. The range is calibrated and "off" can be compensated for drift. Polarity can be inverted and a broken throttle wire detected.
- Tachometer input/ouput: Compatible with industrial proximity sensors (1, 2, 4, 6 per turn) to protect against motor over-speed and necessary for idle. Tach output drives a 4cyl or 6cyl tachometer gauge regardless of input pulses/turn.
- Brake input: Inhibits the throttle when active for additional safety.
- Three programmable inputs: Reverse and motor over-temp so far, with sport/econo mode and cell-level low voltage cutoff coming soon
- Three programmable outputs: Meter drivers to display motor and battery amps, power, etc. Switching twin motors between series/parallel (coming soon).
- Error light output: For reporting errors to the driver via the existing "Check Engine" light or other 12V indicator.
Superior Construction:
- Dyno Tested: Every single Soliton1 is put through a vigorous dyno tested procedure to ensure quality.
- 600 Volt IGBT modules: Rugged design based on industrial IGBT modules, not lots of little IGBTs or MOSFETs in parallel.
- Cutting Edge Input Capacitor: Ultra low loss polypropylene film capacitor. No electrolytics to overheat and fail!
- Built in Precharge: Precharge management and components are built inside the controller. There is no need for a external contactor and resistor.
- High Efficiency: 1.5V max. drop at 1000A (0.8V typical).
- Superior Electrical Layout: Internal layout yields very low noise emissions.
- CAE/CAD/CAM: Designed and built using the latest computer-aided engineering, design, and manufacturing software.
- Rugged Enclosure: Great weather-ability.
- Forced Air & Liquid Cooled Heatsink: Awesome heat-dissipation as-is; liquid cooling loops add even more.
- Dedicated high power connections: Separate terminals (1/2") for the battery and motor connections. Makes for a clean and safe installation.
Connectivity:
- Web browser interface: Access all settings and update the firmware with an ordinary web browser!
- Data acquisition: Performance data is continuously streamed to the Ethernet port (UDP format) at 0.1s intervals. A basic logging program is available and the data format is open source.
- Firmware upgrades: Code can be upgraded through the Ethernet port and is AES encrypted to allow updating to be done without sending the controller back to us.
|
| |
|
|
|
| |
|
|
|
|